Redefining the construction industry with innovative solutions, cuttin-edge technology and sustainable practices

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Email Address:
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W-76, M.I.D.C., Phase - II, Dombivli (E) - 421204 sitson@sitsonindia.com
Spent Wash Fired Boiler

Spent Wash Fired Boiler

Sitson's Spent Wash Fired Boilers (Incineration) provide a sustainable solution for distilleries to achieve zero liquid discharge (ZLD). By burning concentrated spent wash as fuel alongside supporting fuels, these boilers generate steam and electricity while safely disposing of highly polluting distillery waste. The design is robust, highly reliable, and optimized for continuous operation.

Design Features

Fuel Flexibility

Wide range of supporting fuels: bagasse, coal, rice husk, wood chips, and biomass can be burnt together with spent wash.

Continuous Run

Boiler can operate continuously for more than 240 days without stoppage for cleaning, ensuring high availability.

Low Maintenance

Design is based on proven bagasse-fired boilers, making maintenance easy, cost-effective, and familiar.

Spent Wash Firing System

  • Spent wash spray utilizing high-pressure steam atomized burners for micro-fine droplets.
  • Spent wash mixing and drying with supporting fuel in a specialized rotary kiln.
  • Efficient spent wash powder preparation and direct incineration in the furnace.

Advantages of SITSON'S Boiler

  • Suitable for full load with supporting fuel as well as fuel-mix spent wash.
  • Lower power consumption compared to competitive designs.
  • Online cleaning system for boiler pressure parts to prevent ash build-up.
  • Specially designed ESP air pollution control system for maximum fly ash collection.
  • More than 4000 hours of continuous operation without stoppage for manual cleaning.
  • The absolute best solution for zero liquid discharge (ZLD) distillery plants.